Draeger
Calibration and Bump Testing - X-Dock 5300 | Draeger
- SKU:
- 8321880/8321881
Description
Description
Docking and calibration station for X-am 125 single/multi-gas detectors.
Docking and calibration station for Draeger PAC personal gas detectors.
The Dräger X‑Dock 5300 is a calibration and bump (functional) testing station designed for Dräger portable gas detection instruments (especially the X-am and Pac families).
It automates and simplifies the process of verifying gas detectors’ performance (bump testing) and performing calibrations, while reducing consumption of calibration gases and ensuring thorough documentation of tests.
Key Features & Benefits
Automation & Ease of Use
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The user simply inserts the gas detector into the dock and closes the lid—the X‑Dock recognizes the sensor(s) automatically and initiates the appropriate test routines.
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It can detect all sensor combinations and perform required tests/adjustments based on connected calibration gases.
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Touchscreen interface at the master station allows intuitive operation and configuration of up to three test routines.
Reduced Gas Consumption & Faster Test Times
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Uses a reduced gas flow per module: ~300 mL/min instead of 500 mL/min, resulting in ~40% lower consumption of calibration gases.
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Typical bump test times are 8 to 15 seconds (for standard sensors such as CH₄, O₂, CO, H₂S)
- Available Variants: X-dock 5300 (PAC)[8321880], X-dock module X-am 125[8321881]
Documentation & Reporting
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All test data—including instrument status, tester identity, and results—are stored in an internal database for audit, traceability, and compliance.
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A built‑in report wizard enables generation of custom reports, and calibration certificates can be printed directly via USB-connected PostScript-compatible printers.
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Multiple X-Dock units can be networked, enabling central management of test data across many stations.
Expandability & Flexibility
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The 5300 version comes as a single‑module configuration (i.e. master + one module) suited for one gas detection instrument (X-am or Pac).
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It supports testing of multiple gases via 3 test gas inlets, plus a fresh air inlet and a waste gas outlet.
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The system is modular: later you can expand (in the 6300 / 6600 family) to up to 10 modules to test multiple detectors concurrently.
Additional Capabilities & Convenience
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Performs automatic leak tests and alarm element testing (acoustic, visual, vibration alarms) during bump testing.
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Optionally, it can charge certain Dräger detectors (e.g. X-am 1/2/5x00) during the test.
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Includes replaceable seal cartridges to maintain tightness and reduce wear.
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Supports 12 V operation (e.g. via vehicle) in addition to standard power supply, making it suitable for field or mobile setups.
Technical Specifications
Below is a summary of the key specifications for the X-Dock 5300 (Master + Module):
| Parameter | Value |
|---|---|
| Gas Inlets | 3 test gas inlets + 1 fresh air inlet + 1 waste gas outlet |
| Dimensions (Master) | ~ 120 × 130 × 250 mm |
| Dimensions (Module) | ~ 90 × 145 × 250 mm |
| Weight (Master) | ~ 1,500 g |
| Weight (Module) | ~ 900–920 g |
| Ambient Operating Range | 0 °C to 40 °C |
| Protection / Ingress Rating | IP20 |
| Power Supply | 24 V supply or 12 V (vehicle) adapter |
| Connections | USB 2.0 (several ports), Ethernet / network connectivity |
| Internal Memory | ~ 2 GB |
| Flow Rate per Module | ~ 300 mL/min (calibration gas) |
| Typical Bump Test Duration | 8 – 15 seconds |
| Standards / Compliance | Supports EN 60079‑29‑1, EN 60079‑29‑2 for calibration/test requirements |
More Info
Calibration and Bump Testing Station for Portable Gas Detection Instruments
The Drager X-Dock 5300 is a docking and calibration station designed for calibration and bump (functional) testing of portable gas detection instruments in routine maintenance programs. Safety coordinators, maintenance technicians, and gas detection technicians typically use this equipment to verify detector response, manage documentation, and support traceable test records. This is EN 60079 29 1 and EN 60079 29 2 certified equipment and features 3 test gas inlets with automated test routines.
Industry Applications and Professional Use
Oil & Gas Work Environments
Safety teams and field service technicians typically use calibration and bump testing equipment when portable detectors need regular verification in upstream, midstream, and downstream operations. The X-Dock 5300 supports mobile 12 V use, which suits truck-based service work and remote sites. Its audit trail and report wizard help crews maintain traceability across detector fleets.
Manufacturing Facilities
Maintenance technicians and instrument technicians commonly use a gas detector dock in plant maintenance rooms and equipment service areas. Automated bump test routines help streamline daily or scheduled verification for fixed workgroups that rely on portable gas detection instruments. Centralized documentation also supports internal records and compliance workflows.
Utilities Operations
Utilities teams often use a calibration station to manage detector checks for confined areas, utility corridors, and fleet support programs. The network connectivity and internal database help supervisors review results across multiple stations. This supports consistent functional test practices across geographically distributed crews.
Mining Sites
Mine safety personnel and site supervisors typically use the X-Dock 5300 for routine calibration checks on Drager PAC and X-am family detectors. Quick bump test cycles help crews keep equipment moving through busy maintenance windows. The automatic leak test and alarm verification functions add practical value in demanding site programs.
Transportation and Fleet Service
Field service technicians and fleet managers commonly use portable gas detection calibration equipment in vehicle depots, service bays, and mobile response setups. The 12 V adapter option supports work where standard power access may be limited. This makes scheduled verification easier for teams that move between locations.
Emergency Services Programs
Emergency response teams typically rely on a functional test station to verify Drager PAC and X-am detectors before deployment. Fast bump testing supports readiness checks for recurring response shifts and incident support. Clear report output helps program managers document equipment status.
Technical Specifications and Product Features
Understanding Product Standards
Specifications matter for calibration and bump testing because teams need repeatable results, clear records, and reliable detector handling. The X-Dock 5300 supports automated testing, multiple gas connections, and networked data management for practical fleet control. It is certified to EN 60079 29 1 and EN 60079 29 2.
| Specification | What It Means | Practical Benefit |
|---|---|---|
| EN 60079 29 1, EN 60079 29 2 | Standards that support calibration and test requirements | Helps align testing practices with recognized requirements |
| 3 test gas inlets + 1 fresh air inlet + 1 waste gas outlet | Multiple connection points for testing and venting | Supports flexible gas setup and efficient station use |
| 300 mL/min flow rate per module | Reduced gas flow during testing | Helps reduce calibration gas consumption |
| 8 to 15 seconds typical bump test duration | Fast functional test cycle for standard sensors | Supports quick turnaround in busy maintenance programs |
| USB 2.0 and Ethernet/network connectivity | Data transfer and connected station management | Helps teams document results and manage records centrally |
Use Case Scenarios and Applications
Routine Daily Verification
Teams often use the X-Dock 5300 for daily-use bump test workflows before workers enter monitored areas. The station automatically recognizes detector types and runs the needed routines per manufacturer instructions. This helps keep test steps consistent across shifts.
Large-Scale Fleet Management
Supervisors managing many portable gas detection instruments commonly use a docking and calibration station to standardize checks. The internal database and report wizard support traceability for multiple devices. This is useful when operations track records across departments or sites.
Indoor Maintenance Rooms
Maintenance crews often place the gas detector dock in labs, service counters, or maintenance rooms. The compact master plus one module format suits controlled indoor setups where crews need repeatable functional test cycles. It also fits teams that want organized gas handling and automated documentation.
Field and Mobile Service
Technicians working in vehicles or temporary setups commonly use the 12 V adapter option for mobile testing. The station supports field service work where crews need quick verification and audit-ready records away from a fixed shop. This setup works well for regional service routes.
Ideal Applications and Work Environments
Where This Product Category Excels
- Industrial plant gas monitor maintenance: Automated bump testing and calibration support repeatable maintenance workflows for portable detectors.
- Oil and gas field service: Mobile 12 V operation helps crews test detectors in trucks, trailers, and remote support areas.
- Emergency response equipment programs: Quick detector verification helps staff manage readiness checks for PAC and X-am units.
- Warehouse and utility safety programs: Centralized test data management supports organized fleet oversight and reporting.
Professional Applications
Workers Who Rely on This Equipment
- Safety coordinators: They oversee detector verification schedules and review audit trail records.
- Maintenance technicians: They run bump tests and calibrations during routine equipment service.
- Instrument technicians: They manage detector setup, testing routines, and documentation.
- Gas detection technicians: They confirm detector performance and support alarm verification tasks.
- Site supervisors: They monitor compliance workflows and station readiness across teams.
- Field service technicians: They use mobile testing setups for remote or vehicle-based maintenance.
Complete Safety Equipment Solutions
Complementary Safety Gear
The X-Dock 5300 works alongside other equipment for comprehensive gas detection programs. Calibration gases, printer labels, and USB printers help teams document results, while gas detectors provide the field measurement function. All Safety often supports complete test setups that combine verification, recordkeeping, and detector readiness.
Recommended Equipment Combinations
- Plant maintenance program: X-Dock 5300 + gas detectors + calibration gas cylinders + USB printers
- Mobile field service setup: X-Dock 5300 + gas detectors + calibration gas cylinders
- Centralized reporting workflow: X-Dock 5300 + gas detectors + printer labels
Selection Guide and Product Suitability
When to Choose This Product
Choose this docking and calibration station when your team needs regular bump (functional) testing for Drager PAC or X-am detectors. It also suits programs that need audit trail documentation and report wizard output. The station performs well when crews want faster functional test cycles and reduced gas use.
Key Evaluation Factors
- Detector family compatibility with PAC and X-am units
- Need for network connectivity and centralized records
- Available power source for shop or vehicle use
- Volume of test cycles and gas consumption priorities
Limitations and Alternative Considerations
This station is not suitable for users who need a large multi-module fleet system in a single dock, or for applications outside portable gas detection instrument maintenance. A broader modular calibration platform may fit those needs better. If you only need occasional manual verification, a simpler gas detector service setup may also work. Available from All Safety with standard, expedited, or overnight shipping to suit project timelines.
Daily Use and Maintenance
Workplace Integration
Use the X-Dock 5300 when routine detector checks occur during shift start, maintenance cycles, or field dispatch preparation. Operators generally insert the detector, close the lid, and let the station run test routines per manufacturer instructions. In labs, maintenance rooms, fleet service areas, and field support setups, teams often keep the dock ready near charging and documentation stations.
Care and Replacement Guidelines
Follow manufacturer guidelines for inspection of dock condition, gas inlet integrity, and connection checks. Manufacturers typically recommend cleaning external surfaces and ports per specifications, and users should replace seal cartridges and wear items per manufacturer instructions. Store the station in a dry, controlled environment within the specified operating and storage conditions.
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